info@designmind.co.za 083 454 1620

logo

 

LOGIN INTO YOUR ACCOUNT

 

BUILD NEWS

All news Interior & Decor News Design News Landscape News Property News Build News
 
Monday, 26 September 2016 11:53

Marley Building Systems geared to creating long-term value

Written by 
Rate this item
(0 votes)
| | |

Marley Building Systems is redefining building methodology with innovative, sustainable and complete building solutions as South Africa and the rest of the Continent transitions from traditional construction to more economical and environmentally friendly lightweight building technology.

Doing the right things for the right reasons is the message and philosophy we want to drive home,” said Mark Irving, Managing Director of Marley Building Systems in South Africa.

Marley Building Systems is geared towards the future of alternative building technology as part of the company’s commitment to creating long-term value in a sustainable and responsible way.

Marley Building Systems is the South African subsidiary of Belgian-industrial group, Etex, incorporating the local Lafarge Gypsum business since November 2015. The 100-year-old history of Etex is ambitious and marked by focused diversification both geographically and in product range.  Their dry construction solutions are 100% recyclable or recoverable.

One percent of the group’s annual sales turnover is committed to research and development (R&D) in order to continually seek new ways to manufacture products as efficiently as possible.

“We go to great lengths to continuously improve our business structures, processes and tools to achieve operational excellence,” Mark said.

“This includes our ISO14001 certification and environmentally friendly practices that minimise wastage and ensure sustainability. The amount of raw materials, water and energy used by our products is constantly decreasing.”

A prime example is Marley Building Systems’ Siniat plasterboard solution which significantly increases a structure’s energy efficiency. Siniat plasterboards have a Global Green Tag GBCSA Level B and LCARate Bronze certification and Marley Building Systems remains the only local manufacturer with the SANS266 SABS mark for all its plasterboard products.

The company’s Equitone decorative façade panels are manufactured in accordance with the requirements of the EN12467 for fibre cement flat sheets while the Kalsi fibre cement flat sheets are SABS803 certified. Marley Fibre Cement roofing products adhere to SANS10409.

Sustainability and innovation are two sides of the same coin for Marley Building Systems as the company pushes forward to exceed industry standards in the anticipation of new trends.

Marley Building Systems creates a unique and competitive offer that capitalises on today’s alternative building trends. 

Additional Info

  • Source: Marley Building Systems
  • Name: Ayanda Ndlovu
  • Landline: +27 11 3162121
  • Website: www.marleybuildingsystems.co.za
Read 465 times Last modified on Wednesday, 09 November 2016 12:07
DesignMind

A smart digital space to market your building service or solution

List first to get ranked first!

DesignMind is a free on-line market space that showcases building or interior design services, building and installation services and building products and solutions in one easy to search on-line space. The site makes it quick and easy for anyone to source a range of products and services that meet any need or application – and simple to geo-locate and connect with the closest suppliers in seconds.

Suppliers get a suite of modern media tools to list solutions and to post content and news - and the functions to self-manage profiles and product and service pages hosted on the site. Requests for quotes, service or information get routed to suppliers Inboxes instantly.

Smart on-line marketing in a box
The most effective and efficient way for suppliers and customers to connect

Get seen. Showcase your products, services, search tags, images and information in our easy-to-use solutions directory and get found in keyword searches instantly. Update your information anytime.

Get pinned. Show up on our map in searches for the closest supplier or service provider. Every product or service listed gets geo-tagged automatically. Your pin links to your solution and contact info.

Get leads. A service request button on every solution page you create makes it easy for anyone to ask for a quote, service or more information. Leads get routed to your Inbox instantly.

Get liked. Our visitors recommend, share and rank solutions they like, giving others the function to source the most liked or best ranked options - and the peace of mind that good references offer.

Get noticed. Use our smart publishing engine to push your news and information to the audiences you’re targeting. Get featured in our weekly newsletter, Facebook, Twitter and iPad App spaces.

Get Ad space. Advertise anything on promotion or special for free. Your special offer gets found in keyword or category searches - or located in searches for specials in a specific area.

Get networking. Use our free trade networking service to make industry contacts and share information. Our smart social media tools make it easy to interact with contacts.

Related items

  • Injection moulded construction process - moladi

    The moladi injection moulded construction process

    The inefficiencies of moulding a brick or block in a mould then tasking an artisan to lay them. Then chase the walls for water and electrical services. Then relying on another artisan to plaster the walls. Depending on the skills and ability of artisans to produce a house vs casting a house in a mould employing unskilled workers – eliminating the need to chase and plaster, in a day, at a known cost. This we refer to as the moladi"injection moulding construction process". Future of Construction - World Economic Forum

    Molding or Moulding Process

    Molding or moulding is the process of manufacturing by shaping liquid or pliable raw material using a rigid frame called a mold or matrix. This itself may have been made using a pattern, a model or formwork of the final object.  
    A mold or mould is a hollowed-out block (cavity) that is filled with a liquid or pliable material such as plastic, glass, metal, ceramic raw material or mortar (sand and cement). The liquid hardens or sets inside the mold, adopting its shape. A mold is the counterpart to a cast.

    Injection moulded construction process

    Disruptive Innovation

    A disruptive innovation is an innovation that helps create a new market and value network, and eventually disrupts an existing market and value network (over a few years or decades), displacing an earlier technology

    Modern Building Methods Using Modern Building Materials

    moladi Construction System aims to address the challenge by providing a scalable, low-tech and low-skilled affordable building solution using in-situ casting. Founded in 1986 by South African social entrepreneur Hennie Botes, the company aims to replace the classic brick-and-mortar construction with an easier method: using a patented lightweight, removable and re-usable plastic injection moulded formwork system that is filled with fast setting aerated mortar to cast entire houses on-site. The process is deliberately designed to be labour intensive to boost local employment and local production without requiring prior construction experience or skills. The moladi construction process mostly uses local supplies apart from the reusable formwork and a special additive to aerate the mortar (concrete without stone) to reduce the density, thereby enhancing the thermal properties of the structure. The other function of the additive is to water proof the wall and enhance the flow ability of the mortar within the formwork eliminating the need to vibrate.

    Through creative engineering and sophisticated manufacturing, moladi aims to advance living standards and spaces affordably. moladi is an advanced building technology that utilises an innovative re-usable plastic formwork system to reduce the required skills to produce quality affordable homes and other structures that are socially acceptable by speeding up delivery and thus reducing cost. By emulating the methodology of the automotive assembly line, moladi implements the principles applied by Henry Ford; reducing cost by increasing production output by de-skilling the production operation, making homes affordable

    The advantage that moladi brings to the “production process” is that the process can measured and maintained, ensuring consistent speed and quality within budget.

    Conventional Masonry Construction

    • How many bricks or blocks are laid per day?
    • Are the quantity of bricks or blocks laid per day the same for every day of the week?
    • What happens when the bricklayer does not come to work?
    • Is the dagha (mortar) mix to lay the bricks or blocks consistent?
    • How many bricks or blocks are wasted or broken or stolen?
    • Are walls straight plumb and square?
    • How long to chase for electricity piping?
    • How long to chase for water piping?
    • How long does it take to do beam filling?
    • How long does it take to plaster window reveals?
    • Is plaster thickness consistent or does it vary?
    • Is the plaster mix consistent?
    • Any rework?
    • Rubble to clear?

    Therefore, “If you can't measure it, you can't manage it.” - Peter Drucker

    By using moladi the above variables are excluded from the equation.

    moladi Construction Process

    • Erecting the formwork is constant.
    • No stays
    • No propping
    • No consumables
    • Formwork holds a constant precise volume.
    • Mortar a known cost.
    • Mortar is a known consistent compressive strength.
    • Reinforcing a known weight/cost.
    • Time to position and bind reinforcing constant.
    • Filling the formwork is consistent.
    • Removing the formwork is constant.
    • Labour is not skilled.

    Injection Moulding Process

    Mould closes – Material Injected – Cools – Ejects the finished component. A known cycle time at a known cost.

    injection molded moladi house

    This we refer to as the moladi "injection moulded" construction process. A “lean construction” principal.

    Lightweight Formwork Building System

    Lean Construction - Lean Production

    One of the important principles under a lean production paradigm is termed ‘lean assembly’. This refers to simplifying the process of assembly through industrialisation, modularisations, standardisation, and continuous flow processes. The reduction of operations required for a production process means less chance of the occurrence of errors, waste and rework.

    This follows from the same logic that the fewer the number of operations, the higher the quality of the product and a predictive timeline, resulting in cost savings. moladi formwork system provides and assists with the full range of requirements involved in the transfer and use of a proven low-cost construction technology.

    Jobs Food through Shelter

    moladi supplies technology and supports transfer of know-how to empower individuals to achieve self-worth, by meaningful action to raise those at the “bottom of the pyramid” to a higher level, supplying a proven technology with an impressive track record (Est. 1986). This is how moladi can address the delivery of quality homes in less time, creating jobs by employing unskilled local labour - developing skills and entrepreneurs.

    moladi designed to create jobs for the unemployed food for the hungry shelter for the homeless

    moladiA Technology Supplier

    We skill entrepreneurs, contractors, business owners and construction companies how to “produce” using moladi construction technologies - “What if we told you the solution to the 25% national unemployment statistic (36% youth unemployment) and the million-plus housing backlog was already in our back yard? And what if we told you jobless, unskilled South Africans could become entrepreneurs in the house building sector and be able to build homes in their communities at a fraction of the cost and in less than a week? What would you say if we told you there is a company that is not only prepared to certify you, but to empower you too and give you a market, technology and the opportunity to grow personally and professionally?" - Link

    References:

    World Economic Forum - Future on Construction – World Bank

    How Elon Musk and other pioneers (moladi) are shaking up the construction industry | World Economic Forum #WEF #Tesla

    The $300 House Blog - Affordable Housing: Moladi's Hennie Botes on Innovation & Perseverance

    Reduce cost of construction

    Insanity: doing the same thing over and over again and expecting different results

    "Injection molded Houses" implementing lightweight injection molded modular plastic formwork as a re-usable "mould" to cast homes in-situ - Video

    Prevent shack fires from occurring and destroying people’s lives

    The only structures, built as a show unit after the earthquake that struck in 2010, standing in the show village after Hurricane Matthew in 2017

    Certification and Awards

    SABS | Agrément Certification | NHBRC | Bank approved (1993)

    2017 –World Economic Forum - Boston Consulting Group – Future of Construction – World Bank funded project

    2016 – Best of African Design - moladi showcased for a year at the Cube Museum in the Netherlands

    2014 – Africa is now - moladi displayed at Design Indaba Cape Town

    2012 – moladi selected as a finalist of the international Frost & Sullivan Green Excellence Award for Sustainable Development.

    2012 – International Case Study conducted by FSG and the Rockefeller Foundation on ‘Shared Value in Emerging Markets’ featuring moladi.

    2012 – Nominated by the Europe Business Assembly for the International Socrates Prize in economy and business category.

    2012 – Co-operative Finalist with Kingston University in the international Hult Global Case Challenge in association with the Clinton Global Initiative.

    2011 – moladi selected by the Smithsonian Institute to exhibit the technology in association with its Cooper Hewitt Museum at the UN Headquarters in New York.

    2010 – International Case Study on moladi conducted by the UNDP (United Nations Development Programme) on ‘Growing Inclusive Markets’.

    2010 – Hennie Botes, CEO of moladi, is awarded South Africa’s Science and Technologies best man by Men’s Health magazine.

    2009 – moladi named winner of the Affordable Housing Competition held by Data Bank in Accra, Ghana.

    2006 – Housing Innovation Award Winner of the ABSA Bank and NHBRC (National Home Builders Council) national competition in South Africa.

    2005 – Finalists in the TT100 (Top 100 Technology Awards), South Africa.

    1997 – Winner of the prestigious SABS (South African Bureau of Standards) Design for Development Award, South Africa.

    1991 – Winner of the International PRW Award for excellence – United Kingdom

     

    For more information visit www.moladi.co.za or www.moladi.com or www.moladi.net

     

  • How to get South Africa WORKING

    How to get South Africa WORKING

     A "TOOL" to get the unemployed working - Fight unemployment, hunger and crime through housing

    The backlog for Affordable Housing in South Africa are in the millions. The main culprit in increased cost and affordability is "skilled labour*. The lack of artisans in the construction trade continuously escalates due to the fact that there are no new "apprentices" enrolling. Bricklayers and plasterers are only two of the key artisans that effect the cost of building.

    moladi has embarked on developing technology primarily to reduce the dependence on skilled labour in order to reduce cost of construction, and also to increase production quality consistently eliminating costly rework.

    Although moladi formwork technology is primarily a manufacturer of a re-useable machine made patented formwork system that allows walls to be cast stronger faster for less, the principal focus is on the delivery of the “whole house”. A house consists of many components and the” assembly process” needs to be project managed in its entirety. That means windows, doors, roof, bath, toilet, paint, ceiling, glass, electrical hardware, etc. etc. needs to be planned ordered and supplied in order to avoid a “bottle neck” that would stop production creating “waste” resulting in an increase in cost. This in turn makes the product, the home, unaffordable to the majority of people.

    Through creative engineering and sophisticated manufacturing, moladi aims to advance living standards and spaces affordably. moladi is an advanced building technology that utilises an innovative re-usable plastic formwork system #plasticformwork to reduce the required skills to produce quality affordable homes and other structures that are socially acceptable by speeding up delivery and thus reducing cost. By emulating the methodology of the automotive assembly line, moladi implements the principles applied by Henry Ford; reducing cost by increasing production output by de-skilling the production operation, making homes affordable. #moladi

    Many people believe that if a house is produced, we have a customer. But, in Africa (and in the rest of the World) we need to create jobs for the customer in order for them to earn money, before they can actually buy the product. So, it is no use producing a house in a factory and trying to sell it to someone that doesn’t have an income or a job. Our focus and passion is to uplift the community by creating job opportunities producing homes" 

    Read more

    Reduce cost of Housing Construction 

    Insanity: Doing the same thing over and over agai expecting different results 

    Future of Construction - World Economic Forum

     

    moladi moulding mass housing

    "Produce moulds to produce components to produce formwork to produce houses to produce jobs to produce income to empower PEOPLE" - Hennie Botes

    Click on the link to view the interview conducted with Hennie Botes - Inventor and CEO of moladi - Link 

  • moladi classrooms for Gauteng Education Department

    moladi cast classrooms in record time

    moladi classrooms Gauteng strip

     

    Erect - Fill - Strip the next day. Two classroom with storage facilities (157 sqm). What a brilliant TEAM we have on site . All local labour that has never worked with moladi before . Our "teacher" taught them to produce this "superior" product in record time at a rate lower than conventional brick and mortar. The classroom project demonstration is key to the roll out in the education departments - Gauteng and all other provinces in South Africa - Thank you TEAM moladi !!!

    moladi classroom process

    #moladi #plasticformwork #classrooms #education #formwork

  • Reduce cost of housing construction

    Reduce cost of housing construction

     

    moladi cast insitu housing system

     

    Moladi reduces high costs of conventional building techniques through new technology

    Reducing the cost of affordable housing

    Addressing the housing shortage: If the "horse and carriage" transport system is to slow getting people from A to B then it's time for the "Model T" to come to the rescue.

    "We can't solve problems by using the same kind of thinking we used when we created them." - Albert Einstein. Old technology has created the backlog - new technology can solve the problem.

    Albert Einstein also said “Insanity: doing the same thing over and over again and expecting different results.”

    Is it not time for change?

    Africa is a rapidly urbanising continent, which according to the UN Habitat, is increasing at a rate of 230,000 people who are moving into cities across Africa each week. Currently, sub-Saharan Africa alone has an estimated housing deficit of 30 million units and every year, the backlog of houses across Africa’s 54 countries collectively increases by 4 million houses. With the population of the African continent expected to reach a staggering 2 billion people by 2050, almost twice the population number estimated in 2010, it is a stark reality that every year, there will be more and more people needing homes, over and above the current demand.

    There is no doubt that the challenge facing the continent is a colossus, but the question is, whether conventional building methods are able to cope with the ever-increasing demand for quality homes.

    reduce cost of construction

    Throughout history, man has become more sophisticated through technology; made improvements on existing standards and norms, which have ultimately been determined and developed according to the needs of the people. Perhaps the advances and progresses in communication and transportation during the past two centuries are the most evident of such improvement enjoyed by civilization. However, even though the need for housing has always been a fundamental requirement to sustain one’s health and welfare, the advances in this area have been somewhat meagre in comparison. The brick and mortar method of construction was recorded as early as 1458 B.C, which means that very little has changed in terms of building structures over a period of almost 3.5 millennia. With the demand and requirement currently facing us as Africans, we cannot expect to resolve the housing crisis in our age with a technique developed for the requirements of society 3468 years ago.

    affordable housing low cost

    One such innovation is the award-winning Moladi Building System, which looks at incorporating green technology and sustainability to provide the best solution to address the six key challenges that hinder the successful implementation of low-cost housing projects in Africa; namely, lack of sufficient funds, shortage of skilled labourers, lack of resources, work flow control, time constraints and wastage. The Moladi construction system was founded in South Africa during 1986, and has been in successful operation for the past 31 years. Moladi’s founder and designer, Hennie Botes, developed the innovative building technology as a means to alleviate many of the cumbersome and costly aspects associated with conventional construction methods without compromising on the quality or integrity of the structure. According to Botes, “Moladi looks at what has to be achieved now and builds on the knowledge and expertise of yesterday in order to develop sound methods to exceed the needs and expectations of ordinary people.”

    Need to build a house quickly? Or build a lot of houses quickly to shelter a growing population?

    The moladi plastic mould formwork is filled with cement and sand, with plumbing, electricity, window, and door frames placed "between the formwork."

    The shell of the house is ready overnight.

    The Moladi building system involves the use of a unique removable, reusable, recyclable and lightweight plastic formwork mould which is filled with an aerated SABS (South African Bureau of Standards) approved mortar to form the wall structure of a house in only one day. The process involves the assembly of a temporary plastic formwork mould the size of the designed house with all the electrical services plumbing and steel reinforcing located within the wall structure which is then filled with a specially formulated mortar mix to form all the walls of the house simultaneously.

    ABSA NHBRC AWARD

    The result is a fast track cost effective and transferable construction technology that is amortized over 50 re-uses, which reduces the cost of construction and transportation significantly. This also facilitates the possibility for many in situ structures to be built in just one day. It is essentially the simplicity of its design and performance that contributes to the affordability of Moladi homes which are roughly 30% to 50% less than similar structures built using the traditional brick and mortar method.

    Affordable homes cheap

    The Moladi method of construction, using it's patented plastic formwork, has been designed to efficiently produce structures which have a long life, are durable and adaptable; homes which are considerate of the environmental impact as well as the needs of the home owner. The speed, affordability, quality, adaptability, ease of use, the use of sustainable local materials and the opportunity created to facilitate sweat equity are key advantages that would greatly improve the efficiency with which the world addresses the problems relating to the world’s poor, homeless and unskilled communities.

    Innovative building Technologies

    Believe it is time to change...

    For more on the advantages of implementing moladi in your country and projects - Visit Reduce cost of housing construction

    www.moladi.com - www.moladi.co.za

  • Cost Effective Construction Techniques

    Cost effective construction techniques

    Established in 1986, moladi has developed a cost effective construction technique addressing the basic need for durable quality low-cost housing which is a viable affordable alternative to traditional building methods. Representing the most advanced cost effective construction technique and innovations in industrial construction of affordable low-cost housing, schools clinics and other structures, with years of experience in the industry our knowledge has inspired subsequent ulterior solutions for development.

    Recommended - Injection moulded construction process - moladi

    Lack of resources, insufficient funds, skills shortage, time constraints, work flow control and waste are key challenges embodied in affordable housing shortages. Our technology addresses these issues and this is why individuals and organisations recognise
    moladi as the solution to housing needs throughout the world.

    With the help of locally trained unskilled labour, the conduits, electricity, trusses, doors and windows are strategically cast in situ which eliminates the need for chasing or beam filling, which greatly reduces waste. The use of unskilled labour aids in job creation and the transference of skills and technology promotes development within under privileged communities.
    Having undergone and passed rigorous testing by the South African Bureau of Standards (SABS), we have received numerous awards for our high standards in innovation.

    Constituting a lightweight patented, reusable, recyclable plastic formwork system and SABS approved lightweight aerated mortar (which holds Agrément Certificate 94/231) the results are durable, permanent reinforced mortar structures of the highest quality and which is certified by the National Home Builders Regulation Council and bonded by top financial institutions.

    The
    moladi technology is easily adaptable to the specified design requirements and is suitable for all types of buildings, yet highly suited for use in the mass housing markets; successfully alleviating many of the logistical problems facing the construction of affordable repetitive housing projects, a very cost effective construction technique.

    By utilising indigenous materials the benefits of the technology are spread to local communities. With a highly developed and reliable technology like
    moladi, the simplicity of the construction process allows for the ownership of a home to be within reach to many thousands of people. By applying the highest quality standards and a disciplined approach to the construction method, the cost of the entire housing delivery process is lowered, without it negatively impacting on the quality or social acceptability of the structure.


    moladi has been specifically designed, and proven to deliver a fast track, cost-effective and easily transferable cost effective construction techniques.

    Affordable housing

    Cost effective construction techniques - Read more at - Reduce cost of housing construction

    You are invited to visit moladi cost effective construction techniques at www.moladi.co.za

Leave a comment